What Causes Embroidery Machine thread to break?
The machine isn't properly threaded; Re-threading the machine making sure the thread has gone through every one of the guides and the tension properly.
There may be burrs in the needle's eye, on the thread guides, needle plate or the hook; Change the needle and try buffing the thread guides and needle plate. Buffing may alter the timing, so it might be wise to replace a defective hook.
Dry Hook; As it becomes drier faster, the hook requires routine lubrication. The hook assembly needs to be oiled every 4-8 hours of machine running time.
Needle to small; You might have to convert to a larger needle
Too much Adhesive spray; You ought to be using exclusively Embroidery designed adhesive sprays, do not over use them. Too much adhesive build-up on the needle can make them drag and break threads. If this is happening you should examine the way you use your adhesive spray
Improper timing; If a machine isn't timed effectively, it can cause many problems besides thread breaks. Including, broken needles, poor stitching or at times no stitching.
Old Thread; Thread can be brittle with age and long contact with light, air as well as heat. You should keep your thread within a cool, dark place to lengthen shelf life.
Bruised cone; A bruised spool of thread can come about when the thread falls on the floor, causing the lower winding of thread to loosen and catch when the thread spools off. It is possible to take off the affected part of the thread or switch the cone.
Machine speed; Many of the designs add to the stress on thread. You should lower the machine speed when needed
Lint build up; A lint build up on the tension discs, needle plate or bobbin cases could cause breakage. These areas should be cleaned regularly with air or maybe a brush.
Bent needle; This may happen after the needle hits quite a hard object such as a Hoop, needle plate or the hook. If this happensyou need to replace the needle and look for burrs as well as the timing.
Improper tensions; If the tension is too tight, you can get pulling, puckering and thread stress. If your thread is too loose it may cause the thread to accumulate and loop. You must alter the tensions to realize a flat smooth look.
Using Tape for loose ends; Using tape can leave a residue and this can cause friction and thread breakage.
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Wednesday, April 7, 2010
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